Industrial Sand Preparation: Introducing the SandMASTER Sand Mulling Mixer
In the competitive world of modern industrial operations, high-performance equipment isn’t a luxury—it’s a necessity. That’s where the new SandMASTER Sand Mulling Mixer comes in, delivering a powerful combination of innovation, durability, and ease of maintenance. Designed specifically for the demands of the heavy industry, this mixer is packed with features that optimize sand preparation. Wm. Neundorfer & Co. has been a long-time partner with MixerSystems and in this article we will highlight the benefits of their brand new SandMaster Sand Mulling Mixer.
Compacting with Innovation: The Sand Wedge Advantage
At the heart of the SandMASTER Sand Mulling Mixer is its revolutionary Sand Wedge design. Departing from conventional roller-based systems, the Sand Wedge tightly compacts green sand against the mixer wall, applying a high shearing force to thoroughly blend and activate the clay. This method not only results in a more cohesive and consistent mix, but it also eliminates the need for bulky rollers, reducing both capital and maintenance costs.
Efficiency from the Top: The Top-Mounted Drive
Ease of maintenance is critical in any industrial setting, and the SandMASTER addresses this with its top-mounted drive system. Unlike side-mounted or buried alternatives, the elevated drive allows for quick access during servicing, reducing downtime and streamlining routine inspection and maintenance. The motor is totally enclosed to protect against dust, ensuring longer operational life and dependable performance.
Engineered for Mixing Excellence: The Rotating Case and Counter-Rotating Mixer Star
High-quality casting starts with a uniform sand mix, and the SandMASTER delivers with a rotating mixer case with a counter-rotating mixing star. This dual-motion configuration ensures a fast, thorough blend resulting in a homogeneous, mold-ready sand with every batch.
Built to Last: Durable, User-Friendly Construction
Beyond its innovative internals, the SandMASTER is constructed with long-term operational life in mind:
- Abrasion-resistant bolt-in floor and wall liners (with Maxalloy options available)
- Cast Ni-Hard wall scrapers that clean as they mix
- Multiple access doors for maintenance and inspection
- Pneumatically controlled discharge doors (up to four per unit)
- Planetary gearbox sealed for longevity and reduced maintenance
Every component, from the gasketed top doors to the integrated interlock safety system, is designed to focus on reliability and ease of use by the operator and maintenance crews.
Proven Performance, Backed by Experience
With more than 45 years of expertise in industrial mixing, Mixer Systems, Inc., has manufactured mixers in the USA to meet global standards. Operating in over 60 countries, Mixer Systems brings trusted quality and unmatched industry insight into the development of the SandMASTER Sand Mulling Mixer.
The Bottom Line
Whether you’re modernizing your operations or seeking a superior alternative to legacy systems, the SandMASTER Sand Mulling Mixer is ready to help improve your process. From its innovative Sand Wedge compaction method to its efficient top-mounted drive and counter-rotating mix system, this machine was built to meet the challenges of today’s operational environments—batch after consistent batch.
Ready to elevate your process? Contact Wm. Neundorfer & Company Today!
For more information or details on how we can help you select the right equipment for your application, contact Wm Neundorfer & Co today.
We have the expertise and experience to ensure you get the advice and recommendations you require for your specific application.
