Rotary Point Level Sensor

Manufactured by BinMaster & Distributed by Wm. Neundorfer & Co.

The simple, rugged, proven level switch for high-, mid-, and low-level detection in bins, silos, and hoppers—powders, pellets, and granular bulk solids.

BinMaster’s authorized Rotary Point Level Indicator distributor for the Great Lakes region —
65 years specifying the right paddle, mount, and shaft extension for your application.

WNC - Rotary Level Indicators

Get an application-specific recommendation

Tell us about your vessel. Wm. Neundorfer & Co. will spec the right rotary—paddle, mount, shaft, and process connection—for your material, environment, and mounting location.

or call (440) 350-7460

Trusted across the Great Lakes region since 1959

Local Inventory
stocked in Painesville, OH

65 Years of
Bulk Material Handling Expertise

Serving the Great Lakes Region
OH, PA, WV, NY

Key Specs

Technology

Rotary Paddle

Electromechanical

Measuring Range

2 to 100+ lb/ft³

Varies based on specific model

Paddle Options

19+

Styles for light, medium, and heavy materials.

Why the rotary is the most used point-level switch in Great Lakes grain, feed, cement, and plastics facilities

The simplest reliable level alarm you can buy

A paddle turns until material stops it. That’s the whole principle — no calibration, no dielectric settings, no signal to aim. Mount it, wire the relay to a light, horn, or motor starter, and it works. Decades of bins across the Great Lakes run on rotaries for exactly this reason.

Handles nearly any dry bulk solid

Powders, pellets, granules, and flakes from roughly 2 to over 100 lb/ft³ — grain, feed, cement, fly ash, plastic resin, sugar, sand, fertilizer. Swap the paddle to match the material density and the same head covers light fluff to heavy aggregate.

Built to shrug off dust, moisture, and vibration

The cast housing is moisture-impervious with a screw-off cap for easy access to every component. The mechanical BMRX-100 carries no circuit board at all. Heat tubes, sealed shaft extensions, and stainless connections handle hot, corrosive, or food-grade vessels.

Fail-safe and process control when you need it

Wire a rotary to start or stop equipment automatically — shut down a fill auger at high level, or kick on a conveyor at low level. The BMRX-200 and BMRX-300 default to a safe condition on power loss, and the BMRX-300’s lid LED shows rotating, covered, or fault status visible from up to 100 feet away.

Rotary Point Level Indicators on bin

Models

BMRX (Formerly MAXIMA Series)

Model Highlight Applications
BMRX-100 Heavy-duty electromechanical rotary. Rugged mechanical design, no printed circuit board, SPDT switch. Tough industrial processing where simple, low-maintenance point detection is all you need
BMRX-200 Adds PCB controls, DPDT relay output, and fail-safe relay logic that defaults to a safe condition during power failure. High- or low-level detection where a power loss must trigger a safe state; dual switching outputs
BMRX-300 Formerly MAXIMA+. Fail-safe digital rotary with lid-integrated LED, self-diagnostics, and adjustable time delays Critical process control and overfill prevention; at-a-glance status from up to 100 feet away
Mini-rotary Economical, compact paddle switch with slow-speed synchronous motor and adjustable torque sensitivity. SPDT. Small bins, hoppers, and mixers — plastics, food, seed, chemicals, and dry bulk solids in tight spaces

Still narrowing it down?

Tell us about your vessel and material—we'll spec the right model for your application.

Configure your rotary to your application

Rotaries are used across a wide range of materials, vessel types, and mounting locations. To ensure reliable detection wherever it’s deployed, each rotary’s paddle, mount, and shaft extension is configurable to your application. Not sure which configuration fits?  Tell us about your application, and we'll spec the right mount for you.

Rotary Point Level Sensor Paddles
Selecting the correct paddle is what makes a rotary reliable. Taller paddles create more resistance for light materials; most paddles are stainless steel, with nylon available for light-duty service. Below is a representative selection — the full GRP range covers very light to heavy, large-particle materials.

Type Representative Model Construction Best at
3-Vane (most popular) GRP-1 / GRP-2 Stainless steel Light to medium density materials; the default for most bins
Single Vane, Insertable GRP-3 / GRP-31 Stainless steel Heavy materials; inserts through the process connection
Nylon 3-Vane GRP-11 / GRP-12 Nylon Light-duty applications where a steel paddle isn’t needed
Bayonet GRP-23 / GRP-27 Stainless steel Medium materials; long insertable single vane for side or cone mounting
Collapsible GRP-34 / GRP-35 Stainless steel Fits through a 1-1/4″ or 1-1/2″ opening, then opens inside the vessel
Belt / Large Particle GRP-24 Belting Heavy materials with large particle size

Rotaries mount on a standard process connection in carbon steel or stainless steel. Top mounting is used for high-level detection; side mounting for low- or mid-level detection.

  • Top mounting — full-coupling plates in 0°, 10°, 20°, and 30° angles to match flat or sloped silo roofs. A flexible shaft coupler absorbs impact during loading.
  • Side mounting — half-coupling plate with a solid-shaft coupler, mounted on the sidewall or bin cone for low- or mid-level detection.
  • Plates available in carbon steel (white powder coat) or stainless steel; neoprene or silicone gaskets.
BinMaster builds custom rotary configurations at its Lincoln, Nebraska, facility, typically in just a few days. Common options:

  • Sealed rotary extension — protective bearing prevents material packing and false full signals; ideal for side mounting or angled roofs.
  • Stainless-steel connection — 304 SS fitting with SS seal/bearing carrier in 1-1/4″ or 1-1/2″ NPT for corrosive, food-grade, or chemical applications.
  • Heat tubes — required when external temperatures exceed 140°F (60°C); aluminum or stainless, 8″ or 12″, to protect the electronics.
  • Vertical extension — custom lengths up to 144″ for top-of-bin high-level detection and headroom management.
  • Horizontal extension — for thick bin walls up to 12″; includes extended shaft and protective guard in 6″, 8″, 10″, and 12″ lengths.
  • Adjustable top-mount — shaft adjustable from 6″ to 72″ for variable level requirements.

Not sure which mount fits your vessel?

Tell us about your vessel type, roof angle, and existing fitting size—we'll spec the hardware for your application.

Industries where the rotary is the point-level standard

Serving industrial facilities across Ohio, Pennsylvania, West Virginia, and Western New York since 1959. Find your application below — or tell us about your vessel and we'll spec the right model.

Grain and Feed

Corn, soybean meal, wheat, DDGs, and ground feed in elevators, feed mills, and ethanol plants in bins and silos.

Common fit:
BMRX-200 + 3-vane SS paddle (GRP-1) for high level; nylon paddle for light feed

Cement and Aggregate

Cement, fly ash, slag, lime, and aggregate in batch plants and storage silos. Heat tubes handle hot fly ash; heavy single-vane paddles handle dense aggregate.

Common fit:
BMRX-300 + heavy single-vane paddle (GRP-3) + heat tube for hot ash

Plastics and Resins

Virgin and regrind resin pellets, masterbatch, and ground polymer in day tanks, hoppers, and railcar unloading silos. Mini-rotaries fit small hoppers and mixers.

Common fit:
Mini-rotary for small hoppers; BMRX-200 + 3-vane paddle for storage silos

Power Generation

Coal, fly ash, limestone for FGD, and bottom ash storage. Fail-safe rotaries protect against overfill on critical bins; heat tubes protect electronics on hot ash.

Common fit:
BMRX-300 (fail-safe) + heat tube + SS paddle for hot fly ash

Mining and Minerals

Aggregate, salt, lime, fertilizer, and frac sand in storage silos and load-out bins. Heavy and large-particle paddles handle abrasive, dense bulk solids.

Common fit:
BMRX-100 or BMRX-200 + heavy single-vane (GRP-31) or belt paddle (GRP-24)

Bioenergy and Wood

Wood pellets, sawdust, bark, and biomass at pellet plants and biomass-fueled facilities. Very-light paddles create enough resistance for low-density fluff.

Common fit:
BMRX-200 + very-light 3-vane paddle (GRP-25/GRP-28) for sawdust

Don't see your exact industry?

Tell us about your vessel and material—we'll spec the hardware for your application.

FAQ

Use a rotary for the broadest range of dry bulk solids — it’s the proven, low-cost workhorse for high, mid, and low detection in grain, feed, cement, plastics, and aggregate. Use a vibrating probe for very light or fine powders where even a paddle may not move freely, or where you want no rotating parts. Use a capacitance probe for sticky, fine, or interface applications. We sell all three — send us the application and we’ll give you the honest answer, not the expensive one.

Yes — the BMRX-200 and BMRX-300 carry hazardous-location approvals, and ATEX and IECEx-certified models are available for combustible-dust environments such as grain dust, coal dust, flour, sugar, and plastic powders. The BMRX-100 and MINI are rated for ordinary locations. Confirm your specific dust classification, and we’ll select the correct unit for your application.

The BMRX-100 is a rugged mechanical switch with an SPDT output — simple and reliable. The BMRX-200 adds a PCB, a DPDT relay, and fail-safe logic on power loss. The BMRX-300 (formerly MAXIMA+) adds a lid LED visible from up to 100 feet, self-diagnostics, and adjustable time delays for critical process control. The Mini-rotary is a smaller, economical switch for small bins, hoppers, and mixers.

Yes. Wire the relay output to a motor starter, alarm, or PLC input, and the rotary can shut down a fill auger at high level or start a conveyor at low level. The BMRX-200 and BMRX-300 offer DPDT relays for two independent outputs.

Yes. Rotaries provide dry relay contacts (SPDT on the BMRX-100 and Mini-rotary; DPDT on the BMRX-200 and BMRX-300) that wire directly into virtually any PLC, alarm panel, or motor control circuit. They’re a point-level (on/off) device rather than a 4–20 mA continuous output — if you need continuous level, ask us about SmartBob or radar instead.

Paddle choice comes down to material density. Light or fluffy materials need a taller paddle to create enough resistance to stop rotation; heavy or large-particle materials use a smaller or single-vane paddle. Most bins use a stainless 3-vane paddle. Tell us your material and bulk density, and we’ll match the paddle — collapsible paddles are available where the opening is small.

Yes. Application engineering visits across Ohio, Pennsylvania, West Virginia, and Western New York. We’ll look at the vessel, the mounting location, the material, and the wiring path, and you’ll have a written recommendation in your inbox within a few days.